109-9196 PTO Clutch Replacement for Exmark | Warner 5218-149, 5218-204

Overview

This 109-9196 PTO clutch replacement is an aftermarket electric clutch for select Exmark commercial mower applications in the Warner 5218-149 / 5218-204 replacement family.

Built with a 1-inch crankshaft bore, approximately 6.31-inch black pulley, clockwise rotation and a reverse-mount configuration, this complete clutch and brake assembly replaces the electric deck engagement unit when the original number and physical installation match.

Key Features & Specifications

• Aftermarket replacement for the 109-9196 clutch application
• Warner References: 5218-149 and 5218-204
• Crankshaft Bore: 1 inch / 1.000 inch
• Pulley Diameter: Approximately 6.31 inches / 6-5/16 inches
• Pulley Finish: Black
• Rotation: CW, viewed from the pulley side
• Mounting Style: Reverse mount
• Electrical System: 12 VDC
• Belt Applications: 1/2-inch or 5/8-inch belt
• Installed bearings and integrated brake assembly
• Connection: Clutch connector and wiring adapter as pictured

Exmark Model References & Factory Diagrams

Related factory applications: The Exmark manuals below list 103-0662, which Xtreme groups with 109-9196 under its X0135 aftermarket replacement family. These are documented examples of that related application; the diagrams identify 103-0662, rather than 109-9196.

Turf Tracer X-Series TTX20KCE

Documented serial range: 920000–999999

See the Exmark 4500-700 factory parts manual, Park Brake and Engine Assembly, pages 10–11, item 45: 103-0662 clutch assembly.

Turf Tracer X-Series TTX24KAE

Documented serial range: 920000–999999

See the Exmark 4500-780 factory parts manual, Park Brake and Engine Assembly, pages 10–11, item 45: 103-0662 clutch assembly.

Turf Tracer X-Series TTX691KAE524

Documented serial range: 314000000–314999999

See the Exmark 4501-709 factory parts manual, Park Brake and Engine Assembly, pages 12–13, item 45: 103-0662 clutch assembly.

Match the complete mower model and serial number, then compare the installed clutch with our specifications and photos. These examples are not a complete fitment list.

Replacement & Cross-Reference Numbers

• Exmark Reference: 109-9196 / 1099196
• Warner: 5218-149 / 5218149
• Warner: 5218-204 / 5218204
• Aftermarket Catalog References: Xtreme X0135, Stens 255-751

Warner replacement note: Warner identifies 5218-204 as the replacement for 5218-149 and includes 109-9196 among its manufacturer part-number references.

Related Exmark / Toro references: 109-9196 and 103-0662 appear in the same aftermarket replacement family. View our dedicated 103-0662 PTO clutch listing for additional Exmark and Toro application references.

This listing supplies our standard black pulley aftermarket clutch. Warner and Xtreme numbers are provided for application identification.

What's Included

• One complete electric PTO clutch assembly
• Black pulley, installed bearings and integrated brake
• Clutch connector, wiring adapter and washer as pictured

Compare the supplied adapter with your mower-side plug. Retain the correct shaft-drive components, spacers and mounting hardware for your application, following the mower and clutch installation instructions.

Installation Check

Confirm that the clutch seats correctly on the shaft, the pulley aligns with the deck belt, and the anti-rotation restraint is properly engaged. Use the specified retaining hardware and tightening procedure. Route the wiring clear of the belt and moving parts.

Why Buy From PTO Direct USA?

• Fast USA shipping
• Fitment guarantee
• 1-year limited warranty
• Clear photos for comparing the pulley, mounting arrangement and connector
• Fitment support before and after purchase.

FAQ

Does this replace Warner 5218-149 and 5218-204?

Yes, for compatible applications matching the listed bore, pulley, rotation, mounting and connector configuration.

Why do the linked Exmark diagrams show 103-0662?

Those diagrams document the related factory application. Aftermarket catalogs group 103-0662 and 109-9196 under X0135. Verify the installed hardware before ordering.

Will this fit every Turf Tracer or Lazer Z?

No. Exmark uses different clutches across models, engines and production ranges. Match the original clutch number and complete machine identification.

Will this fit a 1-1/8-inch crankshaft?

No. This clutch requires a 1-inch crankshaft.

Can you help confirm my application?

Contact PTO Direct USA with your mower model, serial number, engine information and clear photos of the original clutch, connector and mounting arrangement. Email support@ptodirectusa.com or text photos to (541) 361-8778.

Need installation help? Read our PTO clutch installation guide.

Need another application? Browse our Exmark PTO clutch collection or the full electric PTO clutch catalog.