{"product_id":"pto-clutch-116-1605","title":"116-1605 PTO Clutch Replacement | Warner 5218-167, 5218-208, 255-4520","description":"\u003ch2\u003eOverview\u003c\/h2\u003e\n\u003cp\u003eThis aftermarket \u003cstrong\u003e116-1605 electric PTO clutch replacement\u003c\/strong\u003e is designed for mower applications using the \u003cstrong\u003eWarner 116-1605 \/ 255-4520\u003c\/strong\u003e clutch path. It also replaces Warner \u003cstrong\u003e5218-167\u003c\/strong\u003e, which Warner identifies as superseded by \u003cstrong\u003e5218-208\u003c\/strong\u003e.\u003c\/p\u003e\n\u003cp\u003eBuilt for heavy-duty mower applications, this clutch restores electric blade engagement and controlled blade stopping when the original clutch matches the same mounting, bore, pulley, rotation, connector, and belt arrangement.\u003c\/p\u003e\n\u003cp\u003eThis PTO Direct USA replacement uses a \u003cstrong\u003e1-1\/8-inch crankshaft bore\u003c\/strong\u003e, \u003cstrong\u003e7-1\/4-inch pulley diameter\u003c\/strong\u003e, \u003cstrong\u003eclockwise rotation from the pulley side\u003c\/strong\u003e, and a \u003cstrong\u003ereverse-mount configuration\u003c\/strong\u003e. Confirm the complete original clutch number and physical fitment before ordering.\u003c\/p\u003e\n\u003chr\u003e\n\u003ch2\u003eSpecifications\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eCrankshaft Bore:\u003c\/strong\u003e 1-1\/8 inches \/ 1.125 inches\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePulley Diameter:\u003c\/strong\u003e 7-1\/4 inches \/ 7.25 inches\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eRotation:\u003c\/strong\u003e CW clockwise from the pulley side\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMounting:\u003c\/strong\u003e Reverse mount\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eVoltage:\u003c\/strong\u003e 12V DC\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eClutch Function:\u003c\/strong\u003e Electric clutch with integrated brake\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eTorque Class:\u003c\/strong\u003e 200 ft-lbs\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eConnection:\u003c\/strong\u003e Integral electrical connector; flat side-by-side at clutch with option wire harness extension to T-plug\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003chr\u003e\n\u003ch2\u003eKey Features\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003eAftermarket electric PTO clutch replacement\u003c\/li\u003e\n\u003cli\u003eFits the Warner 116-1605 \/ 255-4520 \/ 5218-167 \/ 5218-208 number path\u003c\/li\u003e\n\u003cli\u003e1-1\/8-inch crankshaft bore\u003c\/li\u003e\n\u003cli\u003e7-1\/4-inch black pulley\u003c\/li\u003e\n\u003cli\u003eClockwise rotation from the pulley side\u003c\/li\u003e\n\u003cli\u003eReverse-mount configuration\u003c\/li\u003e\n\u003cli\u003eIntegrated brake for controlled blade stopping\u003c\/li\u003e\n\u003cli\u003e12V DC electrical operation\u003c\/li\u003e\n\u003cli\u003eFully assembled replacement clutch\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003chr\u003e\n\u003ch2\u003eCompatible Applications\u003c\/h2\u003e\n\u003cp\u003eThis clutch is for select commercial mower applications that identify one of the part numbers listed below. Warner’s 5218-208 page does not establish universal model fitment, so this listing is build around the manufacture number that are used across multiple brand names.\u003c\/p\u003e\n\u003cp\u003eConfirm fitment by matching a Warner label number from the original clutch.\u003c\/p\u003e\n\u003cp\u003eFor fitment support before or after ordering, send the mower model and serial number, the original clutch number, and clear photos of the pulley side, mounting side, connector, and crankshaft bore through our \u003ca href=\"\/pages\/parts-desk\"\u003e\u003cstrong\u003eParts Desk\u003c\/strong\u003e\u003c\/a\u003e.\u003c\/p\u003e\n\u003chr\u003e\n\u003ch2\u003eReplaces Warner Numbers\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eWarner:\u003c\/strong\u003e 116-1605\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWarner:\u003c\/strong\u003e 1161605\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWarner:\u003c\/strong\u003e 255-4520\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWarner:\u003c\/strong\u003e 2554520\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWarner:\u003c\/strong\u003e 5218-167\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWarner:\u003c\/strong\u003e 5218167\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWarner service replacement:\u003c\/strong\u003e 5218-208\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWarner service replacement:\u003c\/strong\u003e 5218208\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003chr\u003e\n\u003ch2\u003eWhat’s Included\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003eComplete electric PTO clutch and integrated brake assembly\u003c\/li\u003e\n\u003cli\u003e7-1\/4-inch pulley\u003c\/li\u003e\n\u003cli\u003ePre-installed bearing assembly\u003c\/li\u003e\n\u003cli\u003eIntegrated electrical connector\u003c\/li\u003e\n\u003cli\u003eD-spacer bushing and flat washer\u003cbr\u003e\n\u003c\/li\u003e\n\u003cli\u003eOptional wire harness extension\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003chr\u003e\n\u003ch2\u003eCommon Symptoms of a Failing PTO Clutch\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003eMower blades will not engage\u003c\/li\u003e\n\u003cli\u003eClutch clicks but the deck belt does not turn\u003c\/li\u003e\n\u003cli\u003eBlades engage cold and stop after the clutch warms up\u003c\/li\u003e\n\u003cli\u003eGrinding, rattling, or bearing noise near the clutch\u003c\/li\u003e\n\u003cli\u003eBurning smell or excessive clutch heat\u003c\/li\u003e\n\u003cli\u003eIntermittent connector or wiring failure\u003c\/li\u003e\n\u003cli\u003ePTO fuse repeatedly blows during engagement\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003chr\u003e\n\u003ch2\u003eWhy Buy From PTO Direct USA?\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003eFast USA shipping\u003c\/li\u003e\n\u003cli\u003e\u003ca href=\"\/pages\/fitment-guarantee\" title=\"Fitment Guarantee Explained\"\u003eFitment guarantee\u003c\/a\u003e\u003c\/li\u003e\n\u003cli\u003eFitment support before and after purchase\u003c\/li\u003e\n\u003cli\u003eClear product photos for easier clutch identification\u003c\/li\u003e\n\u003cli\u003eTrusted replacement supplier for homeowners, repair shops, and mower service professionals\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003chr\u003e\n\u003ch2\u003eFAQ\u003c\/h2\u003e\n\u003ch3\u003eWhat replaces Warner 5218-167?\u003c\/h3\u003e\n\u003cp\u003eWarner identifies \u003cstrong\u003e5218-208\u003c\/strong\u003e as the replacement for \u003cstrong\u003e5218-167\u003c\/strong\u003e. This aftermarket listing follows that same Warner number path and also cross-references Warner 116-1605 and 255-4520.\u003c\/p\u003e\n\u003ch3\u003eWhat is the bore size?\u003c\/h3\u003e\n\u003cp\u003eThis replacement uses a \u003cstrong\u003e1-1\/8-inch bore\u003c\/strong\u003e. It is not a 1-inch-bore clutch.\u003c\/p\u003e\n\u003ch3\u003eWhat rotation does it use?\u003c\/h3\u003e\n\u003cp\u003eThis clutch uses \u003cstrong\u003eclockwise rotation when viewed from the pulley side\u003c\/strong\u003e.\u003c\/p\u003e\n\u003ch3\u003eWhat does reverse mount mean?\u003c\/h3\u003e\n\u003cp\u003eReverse mount identifies the clutch’s engine and deck orientation. Compare the mounting face, anti-rotation restraint, pulley offset, and connector position with the original before ordering.\u003c\/p\u003e\n\u003ch3\u003eIs the 7-1\/4-inch pulley the same as Warner’s 7.39-inch measurement?\u003c\/h3\u003e\n\u003cp\u003eWarner lists 7.39 inches as the flange outside diameter on its 5218-208 specification page. This aftermarket replacement is specified with a 7-1\/4-inch pulley. The critical spec is where the belt actually rides in the pulley groove. Small variance in outer flange diameter measurements are common with aftermarket clutches.\u003c\/p\u003e\n\u003ch3\u003eCan PTO Direct USA help confirm fitment?\u003c\/h3\u003e\n\u003cp\u003eYes. Send the complete mower model number, serial number, original clutch number, and clear photos to the \u003ca href=\"\/pages\/parts-desk\"\u003e\u003cstrong\u003eParts Desk\u003c\/strong\u003e\u003c\/a\u003e. Include photos of the pulley, mounting side, connector, anti-rotation arrangement, and crankshaft bore.\u003c\/p\u003e\n\u003chr\u003e\n\u003cp\u003eNeed a different fitment? Browse the full \u003ca href=\"\/collections\/pto-clutches\"\u003e\u003cstrong\u003eelectric PTO clutch catalog\u003c\/strong\u003e\u003c\/a\u003e.\u003c\/p\u003e","brand":"PTO Direct USA","offers":[{"title":"Default Title","offer_id":53494855401839,"sku":"PTO-116-1605-ECP-102399","price":178.95,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0957\/5058\/6735\/files\/116-1605-pto-clutch-replacement.jpg?v=1789786720","url":"https:\/\/ptodirectusa.com\/products\/pto-clutch-116-1605","provider":"PTO Direct USA","version":"1.0","type":"link"}